Premium High-Efficiency Filter Element by Shuangfeng - 25 Micron Specs

• Customization: Available
• After-sales Service: 1years
• Warranty: 1years
• Model NO.: Filter element for back flush
• Certification: RoHS, ISO 9001:2000
• Standard: DIN
• Surface Treatment: Without Processing
• Manufacturing Process: Forging
• Material: Stainless Steel
• Transport Package: Carton, Wooden Case
• Specification: 25/40/80 Micron
• Trademark: ShuangFeng
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

 

Introducing our revolutionary hydraulic support auxiliary valves, expertly engineered through the latest in technical breakthroughs:

• Material: Our stainless steel construction provides exceptional strength and unmatched resilience.
• Accuracy: Available in precision measures of 25/40/80μm
• At the heart of our innovative filters lies the filter element, essential for maintaining the purity of the emulsion as it enters your hydraulic support system. By effectively filtering out impurities, it prevents valve blockages, thereby ensuring the smooth and uninterrupted operation of your hydraulic system. As a pivotal yet delicate component, regular cleaning and replacement are essential to sustain its peak performance.

Category	Working Principle	Model Types	Material & Characteristics
Function	- Pressure Regulation: Uses relief valves to maintain system pressure (16-50 MPa).	- Standard Model: Basic pressure/flow control for general support actions.	- Valve Body: Stainless steel or cast iron (corrosion resistance, high strength).
	- Flow Control: Adjusts flow via throttle valves for actuator speed modulation.	- High-Pressure Model: Optimized for 40-50 MPa systems in heavy-duty tasks.	- Valve Spool: Hardened alloy steel (wear resistance, durability under abrasive conditions).
	- Directional Control: Electromagnetic/manual valves switch fluid paths.	- Intelligent Model: Integrated with sensors for automated electrohydraulic systems.	- Seals: Nitrile rubber or polyurethane (high-temperature and chemical resistance).
	- Safety Protection: Check valves prevent reverse flow; relief valves limit overpressure.	- Compact Model: Lightweight design for narrow or inclined mining spaces.	- Springs: Chrome silicon steel (fatigue resistance, stable elasticity).
Key Features	- Modular design for quick maintenance.	- Application-Specific Models: Customized for roof adjustment, conveyor shifting, etc.	- Filter Elements: Stainless steel mesh (blocks particulates ≥25 μm).
	- Compatible with fire-resistant hydraulic fluids (e.g., water-glycol emulsions).		- Coating: Anti-corrosion coatings (zinc-nickel plating) for humid/acidic environments.
Performance	- Rapid response (≤0.1s actuation time).	- Pressure Range: 16-50 MPa.	- Compliance: Meets mining safety standards (e.g., ATEX/Ex d I Mb explosion-proofing).
	- Leakage rate ≤0.1% under rated pressure.	- Flow Capacity: 20-200 L/min (varies by model).

Notes:

1. Working Principle: Our hydraulic solutions prioritize foundational functionalities like precise pressure and flow control, seamless directional switching, combined with sophisticated safety mechanisms engineered for optimal performance.

2. Model Types: Organized by pressure capacity, application contexts, and varying automation levels to meet diverse operational demands.

3. Material: Meticulously crafted to deliver durability and resistance to corrosion, our materials meet the rigorous environmental standards synonymous with the mining industry.

Revolutionizing Hydraulic Solutions with Intelligent Designs! **Key Features:** Step into the forefront of hydraulic innovation with our exquisitely crafted valve solutions, designed to deliver superior quality and precision for all your hydraulic needs.
1. **Structure**
- Experience unmatched performance with a resilient valve body featuring a precisely tuned, precision-machined rotating sphere. Engineered to function flawlessly at approximately 90°, it ensures peak efficiency and unwavering reliability, even in the harshest conditions.
- Our cutting-edge sealing system, featuring choices of metal-to-metal or reinforced polymer seats, ensures extraordinary durability and a flawless seal every time, even under the most extreme circumstances.
- Customize your experience with adaptable actuation options. Select from manual lever, pneumatic, or hydraulic actuation to perfectly accommodate your specific operational needs.

2. **Material Composition**
- Crafted from premium-grade ASTM A105 forged steel or SS316, the valve body provides unparalleled strength and longevity for the most demanding applications.
- Featuring a ball constructed from chrome-plated carbon steel or stainless steel, our valve delivers superior resistance to wear and corrosion, ensuring long-lasting reliability.
- Our seals, available in PTFE/RPTFE/HNBR, are engineered to endure a wide range of temperatures, ensuring consistent reliability in any circumstance.

3. **Technical Specifications**
- Unlock the potential of our valves with an impressive pressure rating of up to 63 MPa (9,100 psi), ideal for demanding high-stress applications.
- Expertly designed to excel in diverse environmental conditions, our valves consistently maintain efficient operation within a temperature range of -29°C to 200°C (-20°F to 392°F).
- With a full-port design, our valves effectively minimize pressure drop while maximizing flow efficiency, ensuring optimal performance.

4. **Key Advantages**
- Our valves offer enhanced flexibility and operational versatility with bidirectional sealing capabilities, accommodating a wide variety of applications.
- The blowout-proof stem design prioritizes safety and reliability, particularly under extreme conditions.
- Fire-safe certification (compliant with API 607/API 6FA) provides unparalleled safety in critical situations, delivering peace of mind.
- The meticulously engineered anti-static device guarantees safe operation in explosive environments at all times.

5. **Applications**
- Essential for primary fluid control in hydraulic roof supports, significantly boosting operational efficiency.
- Our valves stand as the ultimate choice for high-pressure emulsion fluid systems, delivering unmatched performance and reliability that you can trust.
- Perfectly designed for emergency shutdown systems in mining equipment, our solutions ensure swift and decisive action precisely when it is most crucial.

6. **Compliance Standards**
- Proudly conforming to MT/T 419, the leading China mining valve standard, our Premium High-Efficiency Filter Element by ShuangFeng is engineered to consistently meet and exceed the most rigorous industry regulations.
- Achieving ISO 17296:2014 certification in additive manufacturing, our cutting-edge processes are not only validated for precision and efficiency but also assure exceptional quality, embodying our unwavering commitment to excellence in every product we deliver.
- With ATEX certification for explosive atmospheres, our filter elements are engineered to provide robust and dependable performance, ensuring operational safety even in the most challenging and hazardous environments.

Packaging & Shipping

production process

Comprehensive Step-by-Step Production Steps:

1) Begin with meticulously selecting only the finest premium materials, then expertly forge these into high-quality semi-products, laying the foundation for excellence.

2) Employ advanced techniques to skillfully process these semi-products in our cutting-edge workshop, ensuring each piece exudes superior craftsmanship and precision.

3) Proceed to carefully assemble the goods with an artisan's precision and unwavering attention to detail, guaranteeing optimal performance and reliability.

4) Conduct exhaustive pressure-sealing tests and rigorous quality checks to ensure each product adheres to our uncompromising standards of excellence.

5) Securely package the goods with ultimate care to preserve their integrity, ensuring they remain pristine during transit and handling.

6) Deliver the goods with promptness and efficiency, reflecting our steadfast commitment to reliability and complete customer satisfaction.

Certifications

 

FAQ

FAQ

1. Can I get a Sample?

We provide some specific samples accordingly based on the process we situate in.

2. Do you provide customized products?

We are good to offer customized services in terms of logo labeling, manufacturing based on samples or blueprints, etc.

3. Payment Method.

L/C, T/T, PayPal, Western Union. Principally we do not accept third-party transactions via China's mainland region channel.

4. Why Choose us?

• Quality: 100% leakage, material, and functionality test in process and before shipping.
• Variety: Highly customizable flexibility.
• Reliability:15 years of manufacturing experience.
• Efficiency: Quick& Effective response.
• Utility: Direct link from Manufacturer.
• Flexibility: OEM/ODM are provided.
• Authentication: Real-time plant audit provided.
• Competitiveness: Price is negotiable on large volumes.
• Authentication: Real-time plant audit provided.
• Competitiveness: Price is negotiable on large volumes.