Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications

Product Details
Customization: Available
Function: Flow Control
Installation: Cover Plate
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  • Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
  • Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
  • Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
  • Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
  • Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
  • Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
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  • Overview
  • Product Description
  • Packaging & Shipping
  • production process
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
valves
Drive
Hydraulic
Type
Pilot-Operated Type
Customized Available
Yes
Application
Industrial Usage, Water Industrial Usage, Househol
Specification
stainless steel
Trademark
shuangfeng
Origin
China
HS Code
8481804090
Production Capacity
1000000

Product Description

Product Description

 

Immerse yourself in a world of advanced engineering with our cutting-edge hydraulic support auxiliary valves. Each valve is meticulously crafted with precision technical details to ensure outstanding performance and unwavering reliability. Trust in our expertise to meet your industrial needs with unparalleled excellence.

Category Working Principle Model Types Material & Characteristics
Function - Pressure Regulation: Uses relief valves to maintain system pressure (16-50 MPa). - Standard Model: Basic pressure/flow control for general support actions. - Valve Body: Stainless steel or cast iron (corrosion resistance, high strength).
  - Flow Control: Adjusts flow via throttle valves for actuator speed modulation. - High-Pressure Model: Optimized for 40-50 MPa systems in heavy-duty tasks. - Valve Spool: Hardened alloy steel (wear resistance, durability under abrasive conditions).
  - Directional Control: Electromagnetic/manual valves switch fluid paths. - Intelligent Model: Integrated with sensors for automated electrohydraulic systems. - Seals: Nitrile rubber or polyurethane (high-temperature and chemical resistance).
  - Safety Protection: Check valves prevent reverse flow; relief valves limit overpressure. - Compact Model: Lightweight design for narrow or inclined mining spaces. - Springs: Chrome silicon steel (fatigue resistance, stable elasticity).
Key Features - Modular design for quick maintenance. - Application-Specific Models: Customized for roof adjustment, conveyor shifting, etc. - Filter Elements: Stainless steel mesh (blocks particulates ≥25 μm).
  - Compatible with fire-resistant hydraulic fluids (e.g., water-glycol emulsions).   - Coating: Anti-corrosion coatings (zinc-nickel plating) for humid/acidic environments.
Performance - Rapid response (≤0.1s actuation time). - Pressure Range: 16-50 MPa. - Compliance: Meets mining safety standards (e.g., ATEX/Ex d I Mb explosion-proofing).
  - Leakage rate ≤0.1% under rated pressure. - Flow Capacity: 20-200 L/min (varies by model).  

Notes:

  1. Working Principle: Our valves are a testament to top-tier engineering, designed to excel in their fundamental functions. They provide precise control over pressure and flow, ensure seamless directional switching, and incorporate robust safety mechanisms. This guarantees that your systems operate with smoothness and efficiency at all times.

  2. Model Types: Explore our diverse range of valve models, each meticulously categorized by unique pressure capacities, tailored application scenarios, and varying levels of automation. These models are perfectly crafted to meet a wide array of industrial requirements and applications.

  3. Material: Our valves are constructed with an uncompromising dedication to durability and resistance to corrosion. This commitment aligns seamlessly with the rigorous demands of challenging mining environments, ensuring long-lasting performance and reliability.

Revolutionizing Hydraulic Solutions with Intelligent Designs! **Key Features:** Step into the forefront of hydraulic innovation with our expertly crafted valve solutions. They deliver unmatched excellence and are precision-engineered to meet and exceed the stringent requirements of your hydraulic systems.
1. **Structure**
- Experience exceptional performance with a robust valve body characterized by a meticulously precision-engineered rotating sphere. Designed for optimal operation at an approximately 90° angle, it ensures maximum efficiency and reliability, even in the most demanding environments.
- Featuring a superior sealing system with the choice of metal-to-metal or reinforced polymer seats, our valves provide exceptional durability and a flawless seal, even under the most extreme conditions.
- Tailor your operations with a variety of actuation options. Choose from manual lever, pneumatic, or hydraulic actuation to perfectly meet and customize your specific operational needs.

2. **Material Composition**
- Crafted from premium-grade ASTM A105 forged steel or SS316, the valve body offers remarkable strength and longevity, ideally suited for the most demanding applications.
- Featuring a ball made of chrome-plated carbon steel or stainless steel, our valve promises outstanding wear and corrosion resistance, ensuring long-term reliability and performance.
- Our seals, available in PTFE/RPTFE/HNBR, are expertly engineered to withstand a diverse range of temperatures, assuring consistent performance across all conditions.

3. **Technical Specifications**
- Discover the unmatched power of our valves with a remarkable pressure rating of up to 63 MPa (9,100 psi), making them ideal for high-stress applications that demand nothing but the best.
- Designed for versatility across environments, our valves operate efficiently from -29°C to 200°C (-20°F to 392°F), providing optimal performance across a broad temperature range.
- With a full-port design, our valves minimize pressure drop and maximize flow efficiency, ensuring peak operational performance every time.

4. **Key Advantages**
- Our valves' bidirectional sealing capability offers enhanced flexibility and versatility, effortlessly supporting a broad spectrum of applications.
- Engineered with a blowout-proof stem, our valves prioritize safety, reliability, and operational integrity, even in the harshest conditions.
- Fire-safe certification (compliant with API 607/API 6FA) ensures unrivaled safety in critical situations, providing peace of mind and security.
- Equipped with an anti-static device, meticulously designed for explosive environments, it guarantees safe operations at all times.

5. **Applications**
- Indispensable for primary fluid control in hydraulic roof supports, significantly enhancing operational efficiency and reliability.
- The ultimate solution for high-pressure emulsion fluid systems, offering unparalleled performance and unwavering reliability at every juncture. Experience the pinnacle of engineering excellence with our product, designed to exceed expectations.
- Perfectly suited for emergency shutdown systems in mining equipment, this product ensures rapid and decisive responses when every second counts, significantly enhancing safety and operational efficiency. Trust in its capability to safeguard your operations.

6. **Compliance Standards**
- By adhering to MT/T 419 (China mining valve standard), we ensure our product meets the highest industry regulations and standards. This guarantees not just superior quality, but also exceptional reliability, making it an indispensable asset in demanding environments.
- Our certification to ISO 17296:2014 (Additive manufacturing requirements) signifies that our manufacturing processes are rigorously verified for supreme quality and operational excellence. We are committed to setting industry benchmarks with our precise and innovative methods.
- Featuring ATEX certification for explosive atmospheres, our product guarantees reliable functionality in extremely hazardous environments. This certification ensures unmatched safety and offers you the peace of mind that only a world-class engineering solution can provide.Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications

Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications

Packaging & Shipping
Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
production process

Detailed Production Steps:

1) Our production journey begins with the scrupulous selection of premium materials, chosen for their superior quality. These materials are masterfully transformed into semi-products, laying the foundation for the unparalleled quality that sets our products apart and exceeds expectations.

2) In our cutting-edge workshop, these semi-products undergo expert processing. This meticulous craftsmanship not only enhances their strength but also ensures their reliability, aligning with the highest industry standards and guaranteeing top-tier quality.

3) With precision and dedication, the components are assembled with perfection. This flawless assembly guarantees optimal functionality and remarkable performance, specifically engineered to meet and exceed your demanding industrial requirements.

4) Each product is subjected to stringent pressure sealing tests and a series of comprehensive quality checks, ensuring that every piece radiates excellence, exhibits superior performance, and assures enduring durability.

5) After passing quality assurance, the products are meticulously packaged, designed to protect and maintain their exceptional integrity during transit, ensuring they arrive to you in pristine condition.

6) We prioritize a swift and efficient delivery process, ensuring your order reaches you promptly. Experience our outstanding products without delay, ready to meet your needs with unmatched excellence.

Customized Hydraulic Support Valve Core for Heavy-Duty Mining ApplicationsCustomized Hydraulic Support Valve Core for Heavy-Duty Mining Applications
Certifications

Customized Hydraulic Support Valve Core for Heavy-Duty Mining Applications

 

FAQ

FAQ

1. Can I get a Sample?

We provide some specific samples accordingly based on the process we situate in.

2. Do you provide customized products?

We are good to offer customized services in terms of logo labeling, manufacturing based on samples or blueprints, etc.

3. Payment Method.

L/C, T/T, PayPal, Western Union. Principally we do not accept third-party transactions via China's mainland region channel.

4. Why Choose us?

  • Quality: 100% leakage, material, and functionality test in process and before shipping.
  • Variety: Highly customizable flexibility.
  • Reliability:15 years of manufacturing experience.
  • Efficiency: Quick& Effective response.
  • Utility: Direct link from Manufacturer.
  • Flexibility: OEM/ODM are provided.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.


 

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