Premium High-Efficiency Filter Element by Shuangfeng Micron Design

• Customization: Available
• After-sales Service: 1years
• Warranty: 1years
• Model NO.: Filter element for back flush
• Certification: RoHS, ISO 9001:2000
• Standard: DIN
• Surface Treatment: Without Processing
• Manufacturing Process: Forging
• Material: Stainless Steel
• Transport Package: Carton, Wooden Case
• Specification: 25/40/80 Micron
• Trademark: ShuangFeng
• Origin: China
• HS Code: 8481804090
• Production Capacity: 500000

Product Description

Product Description

 

Introducing our cutting-edge hydraulic support auxiliary valves, crafted with the latest technical insights for unparalleled performance:

• Material: Constructed from premium stainless steel, offering exceptional strength and durability.
• Accuracy: Available in precision measures of 25/40/80μm
• The filter element is an indispensable feature of our state-of-the-art filters, ensuring your hydraulic support's emulsion remains impeccably clean. By rigorously blocking impurities, it prevents potential blockages in the hydraulic valve, thus ensuring the flawless operation of the entire hydraulic system. As a delicate yet essential component, routine cleaning and replacement are crucial to maintain peak performance.

Category	Working Principle	Model Types	Material & Characteristics
Function	- Pressure Regulation: Uses relief valves to maintain system pressure (16-50 MPa).	- Standard Model: Basic pressure/flow control for general support actions.	- Valve Body: Stainless steel or cast iron (corrosion resistance, high strength).
	- Flow Control: Adjusts flow via throttle valves for actuator speed modulation.	- High-Pressure Model: Optimized for 40-50 MPa systems in heavy-duty tasks.	- Valve Spool: Hardened alloy steel (wear resistance, durability under abrasive conditions).
	- Directional Control: Electromagnetic/manual valves switch fluid paths.	- Intelligent Model: Integrated with sensors for automated electrohydraulic systems.	- Seals: Nitrile rubber or polyurethane (high-temperature and chemical resistance).
	- Safety Protection: Check valves prevent reverse flow; relief valves limit overpressure.	- Compact Model: Lightweight design for narrow or inclined mining spaces.	- Springs: Chrome silicon steel (fatigue resistance, stable elasticity).
Key Features	- Modular design for quick maintenance.	- Application-Specific Models: Customized for roof adjustment, conveyor shifting, etc.	- Filter Elements: Stainless steel mesh (blocks particulates ≥25 μm).
	- Compatible with fire-resistant hydraulic fluids (e.g., water-glycol emulsions).		- Coating: Anti-corrosion coatings (zinc-nickel plating) for humid/acidic environments.
Performance	- Rapid response (≤0.1s actuation time).	- Pressure Range: 16-50 MPa.	- Compliance: Meets mining safety standards (e.g., ATEX/Ex d I Mb explosion-proofing).
	- Leakage rate ≤0.1% under rated pressure.	- Flow Capacity: 20-200 L/min (varies by model).

Notes:

1. Working Principle: Our hydraulic solutions are meticulously designed to prioritize key functionalities such as precise pressure and flow control, effortless directional switching, and sophisticated safety mechanisms, all engineered for optimal performance.

2. Model Types: Classifications based on pressure capacity, application scenarios, and varying levels of automation to meet a wide array of operational needs.

3. Material: Expertly crafted with durability and corrosion resistance in mind, perfectly meeting the rigorous environmental standards of the mining industry.

Revolutionizing Hydraulic Solutions with Intelligent Designs! **Key Features:** Immerse yourself in the forefront of hydraulic innovation with our expertly engineered valve solutions, offering unmatched quality and precision for all your hydraulic needs.
1. **Structure**
- Delivering exceptional performance, our robust valve body features a precision-machined rotating sphere engineered for optimal function at around 90°, ensuring peak efficiency and unwavering reliability, even in the toughest conditions.
- Our sophisticated sealing system, available with metal-to-metal or reinforced polymer seats, ensures extraordinary durability and a flawless seal every time, even under the most extreme circumstances.
- Customize your experience with versatile actuation options; choose from manual lever, pneumatic, or hydraulic actuation to perfectly suit your specific operational requirements.

2. **Material Composition**
- Constructed from high-grade ASTM A105 forged steel or SS316, the valve body provides unmatched strength and longevity for the most demanding applications.
- With a ball crafted from chrome-plated carbon steel or stainless steel, our valve ensures superior resistance to wear and corrosion, promising enduring reliability.
- Our seals, available in PTFE/RPTFE/HNBR, are meticulously designed to withstand a broad range of temperatures, maintaining consistent reliability in any condition.

3. **Technical Specifications**
- Maximize the potential of our valves with an impressive pressure rating of up to 63 MPa (9,100 psi), ideally suited for demanding high-stress applications.
- Expertly designed to perform in varied environmental conditions, our valves ensure efficient operation within a temperature range of -29°C to 200°C (-20°F to 392°F).
- Engineered with a full-port design, our valves effectively minimize pressure drop while maximizing flow efficiency, guaranteeing optimal performance.

4. **Key Advantages**
- Equipped with bidirectional sealing capabilities, our valves provide enhanced flexibility and operational versatility across a wide range of applications.
- Featuring a blowout-proof stem design, prioritizing safety and reliability, particularly in extreme conditions.
- Fire-safe certification (compliant with API 607/API 6FA) offers unrivaled safety in critical scenarios, ensuring peace of mind.
- The intricately designed anti-static device guarantees safe operation in explosive environments at all times.

5. **Applications**
- Essential for primary fluid control in hydraulic roof supports, significantly boosting operational efficiency.
- Our valves represent the pinnacle of performance for high-pressure emulsion fluid systems, delivering unmatched reliability and exceptional results.
- Perfectly crafted for emergency shutdown systems in mining equipment, our solutions ensure swift and efficient responses precisely when they are needed most.

6. **Compliance Standards**
- Proudly conforming to MT/T 419, the leading China mining valve standard, our High-Efficiency Filter Element by ShuangFeng not only meets but consistently exceeds the highest industry regulations.
- Holding ISO 17296:2014 certification in additive manufacturing, our cutting-edge processes are validated for precision, efficiency, and superior quality, demonstrating our unwavering commitment to excellence in every product.
- Boasting ATEX certification for explosive atmospheres, our filter elements offer unparalleled performance and reliability, ensuring protection and safety even in the most demanding and hazardous environments.

Packaging & Shipping

production process

Step-by-Step Production Steps of Our Exquisite Products:

1) Begin with the meticulous selection of top-tier materials, which are then expertly forged into high-quality semi-products, ensuring durability and quality from the outset.

2) Our cutting-edge workshop transforms these semi-products through skillful processing techniques, guaranteeing superior craftsmanship and precision.

3) With precision as our guide, goods are carefully assembled, ensuring every detail is attended to, thus guaranteeing optimal performance and reliability.

4) Each product is subjected to thorough pressure sealing tests and rigorous quality checks, ensuring they meet our exacting standards of excellence.

5) Goods are securely packaged to preserve their integrity during transit, maintaining their pristine condition through careful handling.

6) We ensure timely delivery of goods, reflecting our steadfast commitment to reliability and enhancing customer satisfaction through punctual service.

Certifications

 

FAQ

FAQ

1. Can I get a Sample?

We provide some specific samples accordingly based on the process we situate in.

2. Do you provide customized products?

We are good to offer customized services in terms of logo labeling, manufacturing based on samples or blueprints, etc.

3. Payment Method.

L/C, T/T, PayPal, Western Union. Principally we do not accept third-party transactions via China's mainland region channel.

4. Why Choose us?

• Quality: 100% leakage, material, and functionality test in process and before shipping.
• Variety: Highly customizable flexibility.
• Reliability:15 years of manufacturing experience.
• Efficiency: Quick& Effective response.
• Utility: Direct link from Manufacturer.
• Flexibility: OEM/ODM are provided.
• Authentication: Real-time plant audit provided.
• Competitiveness: Price is negotiable on large volumes.
• Authentication: Real-time plant audit provided.
• Competitiveness: Price is negotiable on large volumes.