Customized Valve Seat Solutions for High-Quality Steel Performance

Product Details
Customization: Available
Function: Balance
Installation: Cover Plate
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  • Customized Valve Seat Solutions for High-Quality Steel Performance
  • Customized Valve Seat Solutions for High-Quality Steel Performance
  • Customized Valve Seat Solutions for High-Quality Steel Performance
  • Customized Valve Seat Solutions for High-Quality Steel Performance
  • Customized Valve Seat Solutions for High-Quality Steel Performance
  • Customized Valve Seat Solutions for High-Quality Steel Performance
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  • Overview
  • Product Description
  • Packaging & Shipping
  • production process
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
Valve for Hydraulic Support
Drive
Hydraulic
Type
Pilot-Operated Type
Customized Support
OEM,ODM
Transport Package
Carton, Wooden Case
Specification
valves
Trademark
shuangfeng
Origin
China
HS Code
8481804090
Production Capacity
1000000

Product Description

Product Description

 

Discover the sophistication of our state-of-the-art hydraulic support auxiliary valves, a testament to engineering excellence. These meticulously crafted valves are designed to provide unparalleled precision and unwavering reliability, perfectly tailored to meet all your intricate technical requirements.

Category Working Principle Model Types Material & Characteristics
Function - Pressure Regulation: Uses relief valves to maintain system pressure (16-50 MPa). - Standard Model: Basic pressure/flow control for general support actions. - Valve Body: Stainless steel or cast iron (corrosion resistance, high strength).
  - Flow Control: Adjusts flow via throttle valves for actuator speed modulation. - High-Pressure Model: Optimized for 40-50 MPa systems in heavy-duty tasks. - Valve Spool: Hardened alloy steel (wear resistance, durability under abrasive conditions).
  - Directional Control: Electromagnetic/manual valves switch fluid paths. - Intelligent Model: Integrated with sensors for automated electrohydraulic systems. - Seals: Nitrile rubber or polyurethane (high-temperature and chemical resistance).
  - Safety Protection: Check valves prevent reverse flow; relief valves limit overpressure. - Compact Model: Lightweight design for narrow or inclined mining spaces. - Springs: Chrome silicon steel (fatigue resistance, stable elasticity).
Key Features - Modular design for quick maintenance. - Application-Specific Models: Customized for roof adjustment, conveyor shifting, etc. - Filter Elements: Stainless steel mesh (blocks particulates ≥25 μm).
  - Compatible with fire-resistant hydraulic fluids (e.g., water-glycol emulsions).   - Coating: Anti-corrosion coatings (zinc-nickel plating) for humid/acidic environments.
Performance - Rapid response (≤0.1s actuation time). - Pressure Range: 16-50 MPa. - Compliance: Meets mining safety standards (e.g., ATEX/Ex d I Mb explosion-proofing).
  - Leakage rate ≤0.1% under rated pressure. - Flow Capacity: 20-200 L/min (varies by model).  

Notes:

  1. Understanding the Working Principle: Witness the pinnacle of engineering innovation with our advanced systems. These systems excel in controlling pressure and flow, offer seamless directional switching, and are equipped with robust safety mechanisms, ensuring peak operational performance at all times.

  2. Explore Our Diverse Model Types: Each model is distinctively categorized by pressure capacity, application scenarios, and automation levels, guaranteeing an ideal match for every specific requirement you may have.

  3. Material Excellence: Our materials are selected with precision to ensure extraordinary durability and outstanding resistance to corrosion, surpassing even the most stringent mining environmental standards.

Revolutionizing Hydraulic Solutions with Intelligent Designs! **Key Features:** Embark on a journey of hydraulic excellence with our meticulously engineered valve solutions, setting a new benchmark in precision and quality to cater to your unique hydraulic demands.
1. **Innovative Structure**
- Experience unmatched performance with our expertly crafted robust valve body, enhanced with a precision-machined rotating sphere. Optimized to operate precisely at 90°, it ensures exceptional efficiency and reliability, even in the harshest conditions.
- Our superior sealing system, available with either metal-to-metal or reinforced polymer seats, offers unparalleled durability and maintains a flawless seal under the most extreme conditions.
- Tailor your operations with a spectrum of versatile actuation options, including manual lever, pneumatic, or hydraulic actuation, all designed to perfectly align with your specific operational requirements.

2. **Material Composition**
- Constructed from premium ASTM A105 forged steel or SS316, our valve body delivers unmatched strength and resilience, tailored for the most demanding applications.
- The ball features chrome-plated carbon steel or stainless steel, ensuring superior resistance to wear and corrosion, providing unwavering reliability over time.
- Our seals, crafted from PTFE/RPTFE/HNBR, are designed to endure a wide spectrum of temperatures, ensuring consistent and reliable performance in diverse conditions.

3. **Technical Specifications**
- Unlock the extraordinary capabilities of our valves, with a pressure rating reaching up to 63 MPa (9,100 psi), making them the perfect choice for high-stress situations.
- Designed for exceptional adaptability, our valves operate efficiently within a temperature range of -29°C to 200°C (-20°F to 392°F), suitable for various applications.
- Featuring a full-port design, our valves minimize pressure drop while maximizing flow efficiency, ensuring optimal performance and reliability.

4. **Key Advantages**
- With bidirectional sealing capability, our valves offer exceptional flexibility and operational versatility, making them suitable for a vast array of applications.
- The blowout-proof stem design provides safety and dependability, even in the most extreme operational conditions.
- Fire-safe certification (API 607/API 6FA compliant) ensures unmatched safety in critical situations, granting you peace of mind.
- Designed with an anti-static device for explosive environments, our valves ensure safe and secure operation at all times.

5. **Versatile Applications**
- Vital for primary fluid control in hydraulic roof supports, our valves significantly enhance operational efficiency and reliability.
- Ideal for high-pressure emulsion fluid systems, our valves deliver exceptional performance and reliability.
- Perfectly suited for emergency shutdown systems in mining equipment, ensuring prompt and effective responses when they are most needed.

6. **Compliance Standards**
- Adherence to MT/T 419 (China mining valve standard) assures compliance with the highest industry regulations and standards.
- Proudly certified to the esteemed ISO 17296:2014 standard, our advanced manufacturing processes for additive manufacturing are meticulously verified to ensure unmatched quality and outstanding effectiveness, setting a new benchmark in excellence and precision. By adhering to these rigorous standards, we guarantee that every product embodies superior craftsmanship and innovation, delivering unparalleled performance and technological advancement.
- With ATEX certification, our products promise unwavering, reliable performance, even in the most challenging and hazardous explosive atmospheres, ensuring your utmost safety and peace of mind. This certification is a testament to our commitment to safety and durability, providing you with robust solutions that thrive under pressure and maintain operational integrity in diverse environments. Experience the pinnacle of security and trust with our expertly engineered solutions.Customized Valve Seat Solutions for High-Quality Steel Performance

Customized Valve Seat Solutions for High-Quality Steel Performance

Packaging & Shipping
Customized Valve Seat Solutions for High-Quality Steel Performance
production process

Comprehensive Production Steps:

1) We begin our journey by meticulously selecting and acquiring only the finest top-tier materials. These materials are then skillfully transitioned into superior-grade semi-products, laying a robust foundation for excellence at every stage.

2) Witness precision engineering at its best as these semi-products are processed with the utmost care in our state-of-the-art workshop. Each piece is crafted to meet the zenith of accuracy and resilience, embodying the pinnacle of quality.

3) Our assembly process is a symphony of excellence, where each component is meticulously put together with exceptional attention to detail. We harmonize robust design with practical functionality to create products that are nothing short of outstanding.

4) We leave no stone unturned in our commitment to quality, conducting exhaustive pressure-based sealing tests. Our stringent quality assurance protocols ensure that every product surpasses our lofty benchmarks of excellence.

5) The final products are expertly packaged with precision, ensuring they are impeccably prepared for their journey. We guarantee safe and secure transportation, delivering pristine products to their intended destination.

6) Timely delivery is our hallmark. We promptly dispatch goods, upholding our promise of unwavering reliability and ensuring customer satisfaction with efficient and timely service.

Customized Valve Seat Solutions for High-Quality Steel PerformanceCustomized Valve Seat Solutions for High-Quality Steel Performance
Certifications

Customized Valve Seat Solutions for High-Quality Steel Performance

 

FAQ

FAQ

1. Can I get a Sample?

We provide some specific samples accordingly based on the process we situate in.

2. Do you provide customized products?

We are good to offer customized services in terms of logo labeling, manufacturing based on samples or blueprints, etc.

3. Payment Method.

L/C, T/T, PayPal, Western Union. Principally we do not accept third-party transactions via China's mainland region channel.

4. Why Choose us?

  • Quality: 100% leakage, material, and functionality test in process and before shipping.
  • Variety: Highly customizable flexibility.
  • Reliability:15 years of manufacturing experience.
  • Efficiency: Quick& Effective response.
  • Utility: Direct link from Manufacturer.
  • Flexibility: OEM/ODM are provided.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.

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