Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media

Product Details
Customization: Available
Standard: DIN
Material: Stainless Steel
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  • Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
  • Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
  • Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
  • Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
  • Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
  • Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
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  • Overview
  • Product Description
  • Packaging & Shipping
  • production process
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
Ball Valve for Hydraulic Support
Connection
Female
Surface Treatment
Nickel-Plated
Head Type
Round
Customized Available
Yes
Transport Package
Carton
Specification
DN6 (¼ ” ) up to DN76 (3” )
Trademark
ShuangFeng
Origin
China
HS Code
8481804090
Production Capacity
10000sets/Month

Product Description

Product Description

 

Discover the avant-garde in hydraulic support auxiliary valves with technical prowess that's second to none:

Category Working Principle Model Types Material & Characteristics
Function - Pressure Regulation: Uses relief valves to maintain system pressure (16-50 MPa). - Standard Model: Basic pressure/flow control for general support actions. - Valve Body: Stainless steel or cast iron (corrosion resistance, high strength).
  - Flow Control: Adjusts flow via throttle valves for actuator speed modulation. - High-Pressure Model: Optimized for 40-50 MPa systems in heavy-duty tasks. - Valve Spool: Hardened alloy steel (wear resistance, durability under abrasive conditions).
  - Directional Control: Electromagnetic/manual valves switch fluid paths. - Intelligent Model: Integrated with sensors for automated electrohydraulic systems. - Seals: Nitrile rubber or polyurethane (high-temperature and chemical resistance).
  - Safety Protection: Check valves prevent reverse flow; relief valves limit overpressure. - Compact Model: Lightweight design for narrow or inclined mining spaces. - Springs: Chrome silicon steel (fatigue resistance, stable elasticity).
Key Features - Modular design for quick maintenance. - Application-Specific Models: Customized for roof adjustment, conveyor shifting, etc. - Filter Elements: Stainless steel mesh (blocks particulates ≥25 μm).
  - Compatible with fire-resistant hydraulic fluids (e.g., water-glycol emulsions).   - Coating: Anti-corrosion coatings (zinc-nickel plating) for humid/acidic environments.
Performance - Rapid response (≤0.1s actuation time). - Pressure Range: 16-50 MPa. - Compliance: Meets mining safety standards (e.g., ATEX/Ex d I Mb explosion-proofing).
  - Leakage rate ≤0.1% under rated pressure. - Flow Capacity: 20-200 L/min (varies by model).  

Notes:

  1. Working Principle: Delve into the essence of operational excellence with our valves, featuring core functionalities such as precision pressure and flow control, seamless directional switching, and robust safety mechanisms.

  2. Model Types: Meticulously categorized by pressure capacity, tailored application scenarios, and the sophistication of automation level.

  3. Material: Engineered with a focus on exceptional durability, corrosion resistance, and a steadfast commitment to the stringent demands of mining environments.

Revolutionizing Hydraulic Solutions with Intelligent Designs! **Key Features:** Dive into the cutting-edge world of hydraulic excellence with our precision-engineered valve solutions, setting new standards for excellence and precision in addressing your hydraulic challenges.
1. **Structure**
- Unlock supreme performance with our robust valve body, crafted for precision with a rotating sphere that operates seamlessly at around 90°. This design ensures optimal efficiency and reliability, even in the harshest conditions.
- Our advanced sealing system, available in both metal-to-metal and reinforced polymer seats, guarantees remarkable durability and an outstanding seal every time, even under extreme circumstances.
- Tailor your operations with flexible actuation options, allowing a choice between manual lever, pneumatic, or hydraulic actuation to meet your specific operational needs.

2. **Material Composition**
- The valve body is meticulously crafted from high-grade ASTM A105 forged steel or SS316, designed to provide unrivaled strength and longevity in the most challenging applications.
- With a ball made from premium chrome-plated carbon steel or stainless steel, our valve ensures exceptional wear and corrosion resistance for long-term reliability.
- Our seals, available in PTFE/RPTFE/HNBR, are engineered to withstand a vast range of temperatures, providing consistent reliability no matter the conditions.

3. **Technical Specifications**
- Experience the formidable strength of our valves with a pressure rating reaching up to 63 MPa (9,100 psi), ideal for high-stress applications.
- Designed to perform in diverse environmental conditions, our valves function efficiently within a temperature range of -29°C to 200°C (-20°F to 392°F).
- Built with a full-port design, our valves minimize pressure drop and enhance flow efficiency, ensuring peak performance.

4. **Key Advantages**
- With a bidirectional sealing capability, our valves provide enhanced flexibility and operational versatility, accommodating a broad spectrum of applications.
- The innovative blowout-proof stem design places safety and reliability at the forefront, even in extreme conditions.
- Fire-safe certification (API 607/API 6FA compliant) ensures unmatched safety in critical situations, offering absolute peace of mind.
- The anti-static device is crafted with meticulous attention to detail for explosive environments, ensuring unwavering safe operation at all times.

5. **Applications**
- Essential for primary fluid control in hydraulic roof supports, these valves significantly enhance operational efficiency.
- Our valves stand as the optimal choice for high-pressure emulsion fluid systems, offering superior performance and reliability.
- Ideally suited for emergency shutdown systems in mining equipment, ensuring rapid and effective responses when they matter most.

6. **Compliance Standards**
- Compliance with MT/T 419 (China mining valve standard) ensures strict adherence to the highest industry regulations and standards.
- Certified to ISO 17296:2014 (Additive manufacturing requirements), our advanced manufacturing processes are verified for quality and effectiveness.
- ATEX certification for explosive atmospheres guarantees reliable performance, even in the most hazardous environments.Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media

Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media

Packaging & Shipping
Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
production process

Comprehensive Production Steps:

1) Procuring the finest materials followed by skillful forging to create robust semi-products, ensuring superior quality from the start.

2) Meticulous processing of semi-products within our state-of-the-art workshop, where precision and expertise shape perfection.

3) Expert assembly of the products, fusing components into a cohesive masterpiece with precision and care.

4) Rigorous testing for sealing under pressure conditions, coupled with thorough quality inspections to guarantee the utmost reliability and excellence.

5) Secure and careful packaging, protecting the integrity and pristine condition of our heavy-duty hydraulic valves.

6) Timely delivery of our products, ensuring they reach you as scheduled, ready for dependable performance in handling abrasive media.

Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive MediaHeavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media
Certifications

Heavy-Duty Hydraulic Valve - Reliable Performance for Abrasive Media

 

FAQ

FAQ

1. Can I get a Sample?

We provide some specific samples accordingly based on the process we situate in.

2. Do you provide customized products?

We are good to offer customized services in terms of logo labeling, manufacturing based on samples or blueprints, etc.

3. Payment Method.

L/C, T/T, PayPal, Western Union. Principally we do not accept third-party transactions via China's mainland region channel.

4. Why Choose us?

  • Quality: 100% leakage, material, and functionality test in process and before shipping.
  • Variety: Highly customizable flexibility.
  • Reliability:15 years of manufacturing experience.
  • Efficiency: Quick& Effective response.
  • Utility: Direct link from Manufacturer.
  • Flexibility: OEM/ODM are provided.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.



 

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