Durable High-Efficiency Filter Element by Shuangfeng - 40 Micron Design

• Customization: Available
• After-sales Service: 1years
• Warranty: 1years
• Model NO.: Filter element for back flush
• Certification: RoHS, ISO 9001:2000
• Standard: DIN
• Surface Treatment: Without Processing
• Manufacturing Process: Forging
• Material: Stainless Steel
• Transport Package: Carton, Wooden Case
• Specification: 25/40/80 Micron
• Trademark: ShuangFeng
• Origin: China
• HS Code: 8481804090
• Production Capacity: 500000

Product Description

Product Description

 

Discover the marvel of our hydraulic support auxiliary valves, expertly crafted with pioneering technical insights to cater to your every hydraulic need:

• Material: Constructed from stainless steel, promising unparalleled strength and resilience for the most demanding applications.
• Accuracy: Available with precision ratings of 25/40/80μm
• The filter element is the heart of our cutting-edge filters, ensuring that only the purest emulsion meets your hydraulic support. It acts as a guardian, intercepting impurities and protecting the hydraulic valve from clogs, thus ensuring the smooth operation of your hydraulic system. This essential component requires regular cleaning and replacement to maintain peak performance and system integrity.

Category	Working Principle	Model Types	Material & Characteristics
Function	- Pressure Regulation: Uses relief valves to maintain system pressure (16-50 MPa).	- Standard Model: Basic pressure/flow control for general support actions.	- Valve Body: Stainless steel or cast iron (corrosion resistance, high strength).
	- Flow Control: Adjusts flow via throttle valves for actuator speed modulation.	- High-Pressure Model: Optimized for 40-50 MPa systems in heavy-duty tasks.	- Valve Spool: Hardened alloy steel (wear resistance, durability under abrasive conditions).
	- Directional Control: Electromagnetic/manual valves switch fluid paths.	- Intelligent Model: Integrated with sensors for automated electrohydraulic systems.	- Seals: Nitrile rubber or polyurethane (high-temperature and chemical resistance).
	- Safety Protection: Check valves prevent reverse flow; relief valves limit overpressure.	- Compact Model: Lightweight design for narrow or inclined mining spaces.	- Springs: Chrome silicon steel (fatigue resistance, stable elasticity).
Key Features	- Modular design for quick maintenance.	- Application-Specific Models: Customized for roof adjustment, conveyor shifting, etc.	- Filter Elements: Stainless steel mesh (blocks particulates ≥25 μm).
	- Compatible with fire-resistant hydraulic fluids (e.g., water-glycol emulsions).		- Coating: Anti-corrosion coatings (zinc-nickel plating) for humid/acidic environments.
Performance	- Rapid response (≤0.1s actuation time).	- Pressure Range: 16-50 MPa.	- Compliance: Meets mining safety standards (e.g., ATEX/Ex d I Mb explosion-proofing).
	- Leakage rate ≤0.1% under rated pressure.	- Flow Capacity: 20-200 L/min (varies by model).

Notes:

1. Working Principle: Our hydraulic solutions emphasize vital functionalities including precise pressure and flow control, seamless directional switching, and advanced safety mechanisms engineered for superior performance.

2. Model Types: Classed by pressure capacity, application scenarios, and diverse automation levels, our models adapt to meet a variety of operational demands.

3. Material: Meticulously crafted for durability and corrosion resistance, our materials meet the stringent environmental demands of the mining industry with ease.

Revolutionizing Hydraulic Solutions with Intelligent Designs! **Key Features:** Step into the forefront of hydraulic innovation with our impeccably engineered valve solutions, guaranteeing exceptional quality and precision for all hydraulic demands.
1. **Structure**
- Expect unmatched performance with a robust valve body featuring a precision-machined rotating sphere, engineered for optimal operation at approximately 90°, ensuring efficiency and reliability even in the harshest conditions.
- Our sophisticated sealing system, offering options of metal-to-metal or reinforced polymer seats, ensures exceptional durability and a flawless seal under even the most extreme conditions.
- Customize your experience with flexible actuation options: manual lever, pneumatic, or hydraulic actuation, tailored to fit your specific operational needs.

2. **Material Composition**
- Fabricated from premium ASTM A105 forged steel or SS316, the valve body delivers unparalleled strength and longevity for the toughest applications.
- The ball, made from chrome-plated carbon steel or stainless steel, offers superior resistance to wear and corrosion, promising enduring reliability.
- Our seals, available in PTFE/RPTFE/HNBR, are engineered to withstand an extensive range of temperatures, ensuring consistent dependability in any condition.

3. **Technical Specifications**
- Maximize potential with a remarkable pressure rating of up to 63 MPa (9,100 psi), making our valves ideal for demanding high-stress environments.
- Tailored to excel through varied environmental conditions, our valves operate efficiently within a temperature spectrum of -29°C to 200°C (-20°F to 392°F).
- Designed with a full-port configuration, our valves minimize pressure drops while maximizing flow efficiency, ensuring optimal performance.

4. **Key Advantages**
- With bidirectional sealing capacities, our valves provide enhanced flexibility and operational versatility for a vast array of applications.
- The blowout-proof stem design emphasizes safety and reliability, especially in extreme conditions.
- Fire-safe certification (compliant with API 607/API 6FA) ensures unparalleled safety during critical situations, offering peace of mind.
- The expertly designed anti-static device guarantees safe operations in explosive environments at all times.

5. **Applications**
- Indispensable for primary fluid control in hydraulic roof supports, significantly boosting operational efficiency.
- Our valves stand as the quintessential solution for high-pressure emulsion fluid systems, delivering unmatched performance and unparalleled reliability.
- Perfectly engineered for emergency shutdown systems in mining equipment, our solutions guarantee swift and efficient responses when every second counts.

6. **Compliance Standards**
- Proudly adhering to MT/T 419, the leading standard for mining valves in China, our High-Efficiency Filter Element by Shuangfeng consistently not only meets but exceeds the most rigorous industry regulations, setting a benchmark for excellence.
- Backed by ISO 17296:2014 certification in additive manufacturing, our cutting-edge processes are validated for precision and efficiency, ensuring exceptional quality and affirming our unwavering commitment to delivering superior products with every creation.
- Fortified with ATEX certification for explosive atmospheres, our filter elements assure steadfast and dependable performance, protecting operations even amidst the most demanding and hazardous environments.

Packaging & Shipping

production process

Comprehensive, Step-by-Step Production Journey:

1) We meticulously source only the finest premium materials, expertly forging them into superior high-quality semi-products that set the foundation for excellence.

2) These semi-products are then skillfully processed in our cutting-edge, state-of-the-art workshop, where superior craftsmanship is a hallmark of our dedication.

3) Our precision assembly process ensures that every product is crafted with meticulous attention to detail, guaranteeing optimal performance and unparalleled quality.

4) We conduct thorough tests of the sealing under pressure, alongside rigorous quality checks, ensuring each product not only meets but exceeds our high standards.

5) Goods are securely packaged with the utmost care, ensuring their integrity is maintained during transit and handling, reflecting our commitment to quality.

6) We pride ourselves on promptly delivering goods right on schedule, upholding our unwavering commitment to reliability and customer satisfaction at every step.

Certifications

 

FAQ

FAQ

1. Can I get a Sample?

We provide some specific samples accordingly based on the process we situate in.

2. Do you provide customized products?

We are good to offer customized services in terms of logo labeling, manufacturing based on samples or blueprints, etc.

3. Payment Method.

L/C, T/T, PayPal, Western Union. Principally we do not accept third-party transactions via China's mainland region channel.

4. Why Choose us?

• Quality: 100% leakage, material, and functionality test in process and before shipping.
• Variety: Highly customizable flexibility.
• Reliability:15 years of manufacturing experience.
• Efficiency: Quick& Effective response.
• Utility: Direct link from Manufacturer.
• Flexibility: OEM/ODM are provided.
• Authentication: Real-time plant audit provided.
• Competitiveness: Price is negotiable on large volumes.
• Authentication: Real-time plant audit provided.
• Competitiveness: Price is negotiable on large volumes.