Customized Heavy-Duty Valve for Reliable Hydraulic Systems

Product Details
Customization: Available
After-sales Service: 1 Year
Warranty: 1 Year
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  • Customized Heavy-Duty Valve for Reliable Hydraulic Systems
  • Customized Heavy-Duty Valve for Reliable Hydraulic Systems
  • Customized Heavy-Duty Valve for Reliable Hydraulic Systems
  • Customized Heavy-Duty Valve for Reliable Hydraulic Systems
  • Customized Heavy-Duty Valve for Reliable Hydraulic Systems
  • Customized Heavy-Duty Valve for Reliable Hydraulic Systems
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  • Overview
  • Product Description
  • Packaging & Shipping
  • production process
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
DN22
Certification
ISO 9001:2000, ISO 9001:2008
Standard
DIN
Surface Treatment
Polishing
Manufacturing Process
Forging
Material
Stainless Steel
Customized Support
OEM, ODM
Transport Package
Carton, Wooden Case
Trademark
shuangfeng
Origin
China
HS Code
8481804090
Production Capacity
1000000

Product Description

Product Description

 

Prepare to be amazed by our ultimate engineering masterpiece: the state-of-the-art hydraulic support auxiliary valves. These cutting-edge innovations are not only expertly designed but also meticulously crafted to surpass even the most detailed technical specifications you demand, effortlessly exceeding your loftiest expectations.

Category Working Principle Model Types Material & Characteristics
Function - Pressure Regulation: Uses relief valves to maintain system pressure (16-50 MPa). - Standard Model: Basic pressure/flow control for general support actions. - Valve Body: Stainless steel or cast iron (corrosion resistance, high strength).
  - Flow Control: Adjusts flow via throttle valves for actuator speed modulation. - High-Pressure Model: Optimized for 40-50 MPa systems in heavy-duty tasks. - Valve Spool: Hardened alloy steel (wear resistance, durability under abrasive conditions).
  - Directional Control: Electromagnetic/manual valves switch fluid paths. - Intelligent Model: Integrated with sensors for automated electrohydraulic systems. - Seals: Nitrile rubber or polyurethane (high-temperature and chemical resistance).
  - Safety Protection: Check valves prevent reverse flow; relief valves limit overpressure. - Compact Model: Lightweight design for narrow or inclined mining spaces. - Springs: Chrome silicon steel (fatigue resistance, stable elasticity).
Key Features - Modular design for quick maintenance. - Application-Specific Models: Customized for roof adjustment, conveyor shifting, etc. - Filter Elements: Stainless steel mesh (blocks particulates ≥25 μm).
  - Compatible with fire-resistant hydraulic fluids (e.g., water-glycol emulsions).   - Coating: Anti-corrosion coatings (zinc-nickel plating) for humid/acidic environments.
Performance - Rapid response (≤0.1s actuation time). - Pressure Range: 16-50 MPa. - Compliance: Meets mining safety standards (e.g., ATEX/Ex d I Mb explosion-proofing).
  - Leakage rate ≤0.1% under rated pressure. - Flow Capacity: 20-200 L/min (varies by model).  

Notes:

  1. Working Principle: Our unwavering dedication ensures the consistent delivery of essential functionalities. Enjoy the precision of pressure control, seamless flow direction transitions, and robust safety mechanisms, all engineered to offer unparalleled peace of mind across every application.

  2. Model Types: Ingeniously classified based on their pressure capacity, our models are tailor-made for specific applications or differentiated by automation levels, ensuring they deliver optimal performance across a variety of environments and scenarios.

  3. Material: Our steadfast commitment to utilizing materials of superior durability and exceptional corrosion resistance ensures our products not only meet but also exceed the stringent demands of the mining industry and beyond.

Revolutionizing Hydraulic Solutions with Intelligent Designs! **Key Features:** Dive into the future of hydraulic technology with our expertly crafted valve solutions. They deliver unmatched excellence and precision, meticulously tailored to fulfill all your hydraulic requirements.
1. **Structure**
- Experience supreme performance with a robust valve body, featuring a precision-engineered rotating sphere. This design guarantees peak efficiency and unwavering reliability at approximately 90°, even under the most challenging conditions.
- Our premium sealing system, available in both metal-to-metal and reinforced polymer seats, ensures exceptional durability and a flawless seal, even in the harshest environments.
- Customize your operations with our versatile actuation options. Choose from manual lever, pneumatic, or hydraulic actuation to perfectly match your unique operational needs.

2. **Material Composition**
- Constructed from top-tier ASTM A105 forged steel or SS316, the valve body promises unmatched strength and durability, perfect for the most demanding applications.
- The ball, meticulously crafted from chrome-plated carbon steel or stainless steel, offers outstanding resistance to wear and corrosion, ensuring reliability that lasts.
- Our seals, available in PTFE/RPTFE/HNBR, are meticulously designed to withstand a broad range of temperatures, guaranteeing dependable performance in any scenario.

3. **Technical Specifications**
- Elevate your operations with our valves, boasting an impressive pressure rating of up to 63 MPa (9,100 psi), making them perfect for high-stress applications.
- Expertly crafted to thrive in diverse environmental conditions, our valves operate efficiently across a temperature range of -29°C to 200°C (-20°F to 392°F), ensuring reliable performance.
- With an advanced full-port design, our valves drastically reduce pressure drop while maximizing flow efficiency, securing optimal performance.

4. **Key Advantages**
- Our valves provide enhanced flexibility and operational versatility with bidirectional sealing capability, efficiently accommodating a wide variety of applications.
- The blowout-proof stem design assures superior safety and reliability, providing secure usage even under extreme conditions.
- Rest easy with fire-safe certification (API 607/API 6FA compliant), delivering unbeatable safety in critical situations.
- The expertly crafted anti-static device guarantees safe operation in explosive environments, providing secure functionality at all times.

5. **Applications**
- Essential for primary fluid control in hydraulic roof supports, greatly enhancing operational efficiency.
- Our valves are the optimal selection for high-pressure emulsion fluid systems, consistently delivering superior performance and reliability.
- Perfectly suited for emergency shutdown systems in mining equipment, ensuring rapid and effective responses precisely when they are needed.

6. **Compliance Standards**
- By adhering to the prestigious MT/T 419 (China mining valve standard), we guarantee that our products meet and exceed the most stringent industry regulations and standards, setting a benchmark for excellence and reliability.
- Proudly certified to the renowned ISO 17296:2014, our cutting-edge manufacturing processes undergo meticulous validation to assure unmatched quality and performance in each product we craft and deliver.
61d8ce82Customized Heavy-Duty Valve for Reliable Hydraulic Systems

Customized Heavy-Duty Valve for Reliable Hydraulic Systems

Packaging & Shipping
Customized Heavy-Duty Valve for Reliable Hydraulic Systems
production process

Embark on a Journey Through Our Precision Production Steps:

1) We embark on our production journey by meticulously selecting only the finest materials. This careful curation lays the foundation for crafting superior semi-products, ensuring a standard of quality that is simply unparalleled. Our dedication to excellence begins with these premium raw materials, setting the stage for remarkable outcomes.

2) Our state-of-the-art workshop is a hub of innovation, where we transform semi-products with precision and expertise into components of exceptional caliber. This is where cutting-edge technology meets skilled craftsmanship to create parts that surpass industry standards.

3) With an unwavering focus on detail, we skillfully assemble each product, manifesting excellence at every phase. Our commitment to craftsmanship ensures that every product we bring to life embodies our passion for perfection.

4) To guarantee optimal performance and unwavering durability, we subject our products to rigorous testing. Our comprehensive quality checks, including meticulous pressure sealing tests, ensure that each product meets the highest standards of reliability and resilience.

5) Our products are elegantly packaged, harmoniously blending robust protection with aesthetic brilliance, ensuring they reach you in pristine condition and reflect our brand's commitment to excellence.

6) We underscore our commitment to reliability with timely delivery, enhancing your satisfaction and fostering your trust in every shipment. Our prompt service is a testament to our dedication to meeting your needs efficiently.

Customized Heavy-Duty Valve for Reliable Hydraulic SystemsCustomized Heavy-Duty Valve for Reliable Hydraulic Systems
Certifications

Customized Heavy-Duty Valve for Reliable Hydraulic Systems

 

FAQ

FAQ

1. Can I get a Sample?

We provide some specific samples accordingly based on the process we situate in.

2. Do you provide customized products?

We are good to offer customized services in terms of logo labeling, manufacturing based on samples or blueprints, etc.

3. Payment Method.

L/C, T/T, PayPal, Western Union. Principally we do not accept third-party transactions via China's mainland region channel.

4. Why Choose us?

  • Quality: 100% leakage, material, and functionality test in process and before shipping.
  • Variety: Highly customizable flexibility.
  • Reliability:15 years of manufacturing experience.
  • Efficiency: Quick& Effective response.
  • Utility: Direct link from Manufacturer.
  • Flexibility: OEM/ODM are provided.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.
  • Authentication: Real-time plant audit provided.
  • Competitiveness: Price is negotiable on large volumes.

 

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